The Various Moulding Processes Carried out in the Plastic Mould Factory

The synthetically produced plastics may be moulded and given various shapes and forms. It is hardened for commercial usages and for the production of finished goods in different sectors. Its huge application may be noticed in plastic tubes, pipe fittings, bottle caps, containers and jars. The keyboard and computer you are using is also made with the plastic moulding technique. The main idea is to insert the plastic in molten form in the mould maker to get desired shape. A plastic mould factory employs too many processes for making products.

The injection moulding: the foremost procedure

1qqHere the plastic in its molten form is injected in the mould cavity and is left for cooling. The mould is removed when the material is cooled. For the product prototyping and the mass production of products, injection moulding is used. You can find its use in the bottle caps, kitchen utensils, toys, etc.

The technique of blow moulding

This is somewhat similar to injection moulding but here the hot liquid pours out in a vertical direction from the barrel. The mould gets closed on the liquid to confirm to the shape of the inside of the cavity. It is used for making tubes, bottles, etc.

The process of compression moulding

Here the hard plastic slug is actually compressed between the heated mould halves. It uses vertical press for blow moulding and injection.

There are various other procedures and techniques like film insert moulding, gas assist moulding that are carried out in the plastic mould factory. For the perfect mould maker, you can check out the website HQMOLUD.

What Are the Benefits of Custom Mould?

Among the three moulding techniques, compression moulding is the cheapest, simplest and the most widespread. Compression moulding is perfect for custom mould, for small quantity production and in fact thousands of products are made annually with the procedure. If custom rubber moulds are produced to the apt level, they can help fix up two halves to the press platens and hence there is no manual handling needed. There are various benefits of custom mouldings.

Lower set up cost of injection rubber moulding

blog2The operational cost of rubber injection moulding is much lower than the various other techniques of rubber moulding. When it comes to other moulding methods, the running cost is much higher. In the automation process, only the set up cost is higher but in the long run it is money saving.  For the large volume productions, it is best to rely on custom mould.

Saves time and efforts

The runtime is reduced to a significant extent in the custom moulding. Rubber parts are produced in huge quantities and hence the operational cost gets reduced. The moulding and de-moulding cuts the moulding costs significantly. Apart from this, the user gets utmost benefit from low viscous nature of the silicone rubber in the liquid form. It helps in producing tight tolerance and precise parts. Just like the transfer moulding and compression moulding, the liquid injection rubber moulding offers fabulous rubber parts.

For custom moulding components, you can easily rely on HQMOLUD. It offers moulding services as per your needs. The company is known for friendly, courteous and reliable assistance.